Using a cutting oil when working with metal can be a great way to ensure precise cuts while extending the life of your cutting equipment. The quality of the cutting oil that you use can have a direct effect on the quality of your finished cuts, so it's important that you are taking steps to maintain your cutting oil quality over time.
Here are three simple things that you can do to keep the quality of your cutting oil high in the future.
1. Monitor pH levels within your cutting oil reservoir.
In order to ensure that the quality of your cutting oil supply remains high, you need to prevent the cutting oil from becoming contaminated. Bacteria that finds its way into your cutting oil reservoir could cause the lubricant to begin breaking down prematurely, resulting in a less-effective cutting oil.
By carefully monitoring pH levels within your cutting oil reservoir, you will be able to determine when bacterial contamination is an issue so that you can replace the affected cutting oil with a fresh supply.
2. Install filtration devices.
As your cutting oil is used to assist with the metal cutting process, it can attract a number of contaminants. These contaminant particles become suspended in the cutting oil, but you don't want them to travel back into the reservoir where they can degrade the quality of your cutting oil over time.
Installing filtration devices to remove contaminant particles from your cutting oil supply can be beneficial. Add a barrier filter, skimmer, or centrifugal separator to eliminate contamination within your cutting oil reservoir in the future.
3. Monitor cycle times.
If you want to preserve the quality of your cutting oil, you need to keep cycle times low. By working more efficiently to complete any metal cuts required during your production processes, you can reduce the amount of time a cutting oil is exposed to environmental contaminants.
This will help to reduce the risk of contamination and overheating, allowing your cutting oil to retain its viscosity and heat-transfer qualities over time.
Having the right cutting oil available will allow you to improve the quality of your metal cuts in the future. In order to ensure that your cuttings oils retain their quality, you need to carefully monitor and care for them over time. Be sure to check the pH levels in your cutting oil reservoir to monitor for bacterial growth, install filtration devices to remove suspended contaminants, and keep cycle times low to preserve the integrity of your cutting oil supply.